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reg
06-05-2007, 01:41 AM
OK so this was on my to-do list

I have always disliked the 90's boudoir ruffles and wanted a change. I had to remove the door cards as I wanted to adjust the windows anyway so figured to hell with it, let’s sort the trim out.

After removing the 7 screws on the door card you have to gently pry the clips out of the seal. Then working from the rear top edge pull it up and off the rim. Don’t be concerned if it is stiff it is meant to be.

Rest the card on your knee and remove all the electrical connectors. Then working on the rear of the door card push the tangs out and remove the sections. I have skipped a bit about removing the door handle but it is in the manual and on prime so......

Peel back the edges on the panel.

Next use your finger and work from the inner panel to the outer edge to separate the leather from the foam. Try and keep the edges complete if you can it will improve the end product and not disturb the foam overall.

http://i90.photobucket.com/albums/k259/regroo/finger.jpg

I used UHU to bond the material. I recommend you use a non aerosol product as it will be more resilient.


Cut the material of choice I used PVC as it had a better backing than hide and there is little wear in this area. I might go for alacantra sometime but would be careful of the adhesive matting the fabric.

http://i90.photobucket.com/albums/k259/regroo/spread.jpg

Apply the adhesive onto the material. Then spread flat with something plastic. Credit cards are pretty good

Leave the adhesive to set for 30secs or so, it will work way better that way. Now lay the material on the door card and smooth it down. Work it a little to get the adhesive into the foam.

Now cut the corners to reduce the overlay. and put some more adhesive on the fabric edge and metal. Smooth it flat and leave it again for 30secs then working from the top roll it onto the backing. I found going for the top and then bottom first was best. Next fold the sides and trim the corner cuts if you need too.

http://i90.photobucket.com/albums/k259/regroo/trim.jpg

Keep working the material into place whilst it dries. It is easier to use less then spread a small amount afterwards than to use a heavy bead.

Re-install all the parts in the door and you are done.

http://i90.photobucket.com/albums/k259/regroo/end.jpg

Material 0.6M PVC £8.00
Adhesive UHU large tube £4.00

1/2hr to remove the door card and 1/2hr to retrim the cards. It gets faster on the other side

Overall exactly what I wanted for not allot of money.

Senninha
06-05-2007, 06:19 AM
Sadly just lots of red cross's :( Reads ok though ;)

mutley
06-05-2007, 11:22 PM
That's pretty much the way I did mine, although now red faux suede, still a wee bit ruffly, as I though it makes the fake stuff look more real.

But similar method used.

Jim

dan the man
07-05-2007, 12:51 AM
ok so what was it like before and which bit on the door am i looking at thats changed?

The biggest part with stitching?

mutley
07-05-2007, 12:54 AM
Well I have gone from black to red. I think Reg just went smooth.

Jim

reg
07-05-2007, 12:56 AM
Hi Jim, It was your work that inspired the change.

http://i90.photobucket.com/albums/k259/regroo/DSC02433.jpg

Back fitted to the door.

Can I recommend Meguires Quick Detailer again, it is awesome stuff.

mutley
07-05-2007, 12:59 AM
Hi Reg,

Thank, was happy to help/inspire. Now that I have seen your's I'm liking the smooth look, so maybe later in the year on those long winter night, I might go smooth too.

Jim

dan the man
07-05-2007, 01:06 AM
ahh i understand now. Reg smooth looks very good. nice job.

did u check your PM

reg
07-05-2007, 01:18 AM
Just have, speak tomorrow Dan.

Whilst it was off I used some aluminium plates to repair the bottom mounts on the door card.

Its nice knowing what's underneath your car!

dan the man
07-05-2007, 01:20 AM
Its ace how your a keen sort it out type of guy..

good passion for the car is great~!

DAVEMAT
07-05-2007, 07:39 AM
Really good, I'm looking at introducing some yellow into mine, now I've managed to get an additional set of seats from Paul to recover, but I want to keep the standard ones aswell, so the next question is, does anyone have a spare set of door cards to sell, pleeeease!!!!!!!!!!!

mutley
07-05-2007, 12:15 PM
Try the for sale/ Wanted sections, and if no joy then I think it's a trip to the breakers for you.

Jim

DAVEMAT
07-05-2007, 12:28 PM
Have posted in the wanted, just don't get anytime to trawl the breakers, never know someone on here may have removed some in a weight loss program